Automotive foam hero
Industry · Automotive

Industry Leading Foam Solutions for

Automotive Applications

kristoFOAM Industries is a trusted supplier of automotive foam parts and packaging solutions delivering high-performing, cost-effective gaskets, seals, NVH components, and precision packaging from world-class facilities.

45+
Years in Automotive
NVH
Noise, Vibration & Harshness
OEM
Preferred Supplier
100%
Custom Engineered
Who We Are

The Automotive Foam Supplier of Choice

kristoFOAM Industries is an industry leader in automotive foam parts and packaging solutions. Our press form moulding process, combined with high-quality innovative raw materials, affords customers high-performing, cost-effective foam gaskets and seals. With world-class, state-of-the-art facilities at its core, kristoFOAM is the supplier of choice for all of your foam, moulded foam, and packaging requirements from program launch to high-volume production.

KristoFOAM automotive
NVH Solutions

Automotive NVH Solutions

At kristoFOAM we pride ourselves on the ability to solve NVH problems for our customers. Some issues can be resolved using moulded and die cut foam parts. Others may require specialized materials such as non-woven or impregnated materials. Noise above a certain level in a car interior can distract the driver and negatively impact the experience of anyone traveling in the vehicle. There are three categories of noise emitted from a vehicle: Aerodynamic, Mechanical, BSR.

Aerodynamic Noise
Aerodynamic Noise
Wind noise mitigation through precision moulded and die-cut foam seals and gaskets.
Mechanical Noise
Mechanical Noise
Sounds from internal mechanical and road noise managed using barrier foams, nonwovens, and moulded SMART parts.
Buzz, Squeak & Rattle
Buzz, Squeak & Rattle
Noise generated from vehicle operation controlled using specialised foam, felts, and nonwovens.
Materials

Automotive-Grade Foam Materials

We work with a curated range of foam materials selected for performance, durability, and compliance in demanding automotive environments.

XLPE
XLPE
Press form moulding produces complex 3D shapes ideal for gaskets, seals, and NVH isolators at high volumes.
High Volume
Polyethylene (PE)
Polyethylene (PE)
Superior resilience and chemical resistance for underhood packaging and protective inserts.
Packaging
Polyurethane (PU)
Polyurethane (PU)
Flexible open-cell foam for interior cushioning, NVH absorption, and seating component applications.
Interior
Non-Woven Materials
Non-Woven Materials
Specialized non-woven fabrics for advanced BSR management.
NVH Specialist
Die Cut Foam
Die Cut Foam
High-speed precision die cutting for consistent gaskets, seals, and trim parts at production scale.
Precision Cut
Elastomeric Foam
Elastomeric Foam
Closed-cell elastomeric foams for Automotive BSR Gasketing (Buzz, Squeak, and Rattle), and Industrial sealing applications.
Gasketing
Applications

Built for Every Automotive Application

From interior trim to underhood packaging, kristoFOAM delivers precision foam components across the full automotive supply chain.

Foam Gaskets & Seals
Foam Gaskets & Seals
Precision moulded and die-cut foam gaskets and seals engineered to exact OEM specifications for panel and component interfaces.
NVH Isolators & Dampers
NVH Isolators & Dampers
Custom foam parts that absorb and isolate mechanical, road, rattle and squeak, and aerodynamic noise throughout the vehicle.
Expendable & Returnable Automotive Packaging
Expendable & Returnable Automotive Packaging
Durable foam dunnage and insert systems for protecting components in closed-loop automotive supply chains.
Interior Trim Components
Interior Trim Components
Precision foam parts for door panels, headliners, instrument panels, and other interior trim assemblies.
Underhood
Underhood
Moulded foam muckets and barrier materials for reducing passenger compartment contaminants, such as dust, dirt and moisture.
EV Battery Packaging
EV Battery Packaging
Engineered foam solutions for the protection and thermal management of EV battery modules during shipping and handling.
Our Work

Automotive Foam in Action

A sample of the custom automotive foam parts, gaskets, seals, and packaging systems produced at kristoFOAM Industries.

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