Drone UAV foam solutions
Industries We Serve · Drone & Unmanned Systems

Precision Packaging Solutions for Drone, UAV/UAS & UGV Applications

kristoFOAM Industries is the go-to source in Canada for UAV/UAS/UGV protective packaging systems. As an authorized distributor of SKB cases, we offer an expanding selection of specialized cases, modular Sure-Lok® crates, and MIL-spec materials designed to safeguard your valuable equipment throughout transport, storage, and deployment. We specialize in the manufacturing of custom foam inserts and protective cushioning solutions for fixed-wing, multi-rotor and unmanned ground drones.

ALT
45+
Years of Experience
MIL-SPEC
Materials Available
Foams
Various grades
Custom
Cut to Any Spec
Understanding the Industry

UAV vs UAS vs UGV — What's the Difference?

UAV

UAV — Unmanned Aerial Vehicle

A UAV refers strictly to the flying machine the aircraft that operates without a human pilot on board. It includes the airframe, motors, propellers, navigation hardware, and any payload such as cameras, LiDAR sensors, or thermal imaging devices.

Includes
AirframeMotors & PropellersNavigation HardwareCamera / LiDARFlight ControllerBattery System
UAS

UAS — Unmanned Aircraft System

A UAS encompasses the entire operational ecosystem that allows a UAV to function the aircraft itself, the ground control station, communication links, software, and the human operator. Without UAS components, a UAV cannot perform its mission reliably or safely.

Includes
UAV AircraftGround Control StationCommunication LinksMission SoftwareHuman OperatorRegulatory Compliance
UGV

UGV — Unmanned Ground Vehicle

UGVs are remotely operated, ground-based robotic systems built to perform in severe situations ensuring soldiers and aid workers are not put at direct risk. They come in various shapes and sizes, from small tracked carriers to heavier, armored platforms. UGVs can be fitted with various types of gear depending on the type of mission.

Includes
Camera / LiDARToolsWeaponsMedical GearControllersSensors
Approved Materials

Industry-Grade Foam Materials

We supply and fabricate from a curated range of foam proven in drone and unmanned systems applications including, Zotefoams, military-grade urethanes, and Ethafoam M Series.

Zotefoams
Aerospace Grade

Zotefoams

Zotefoams are nitrogen-expanded, cross-linked polyolefin foams with an ultra-low density and closed-cell structure. Ideal for UAV frames, payload protection, and buoyancy applications where every gram matters.

Density As low as 15 kg/m³
Cell Type Closed-Cell
Temp Range -60°C to +90°C
Military-Grade Urethanes
MIL-SPEC

Military-Grade Urethanes

Military-grade polyurethane foams engineered to MIL-SPEC standards for use in UAV transport cases, weapon system packaging, and sensitive electronics protection in extreme environments.

Standard MIL-P-26514
Compression High
Environment Extreme Rated
Ethafoam™ M Series
Protective Packaging

Ethafoam™ M Series

Dow's Ethafoam M Series is a premium polyethylene foam used widely in UAV/UAS protective packaging. Its consistent cell structure and excellent impact absorption make it the go-to choice for reusable drone transport cases.

Type Cross-Linked PE
Density Medium
Reuse Excellent

Using advanced CNC routing and waterjet cutting technology, every assembly is produced with precision, ensuring a clean, professional fit. kristoFOAM makes it easier to load and unload components such as propulsion systems, wings, avionics, and cameras.

Application Areas

CUSTOM UAV/UAS/UGV Foam Inserts

Explore our core packaging solutions including protective cases and modular wooden crates.

UAV Transport & Protective Cases

Protect your UAV investment during transport and deployment. Our custom die-cut foam inserts are engineered to fit your specific drone, payload, and accessories using military-grade and Ethafoam M Series materials for maximum protection in the field.

Common Applications
  • Custom drone body cutouts
  • Battery & charger inserts
  • Payload & sensor protection
  • Controller & cable storage
  • Inserts for SKB cases
Custom Die-Cut
Foam Solutions for This Application
Ethafoam M Series
Impact absorption
Military Urethane
MIL-SPEC rated
Polyethylene Foam
Firm, moisture resistant
Convoluted Foam
Flexible cushioning

Modular Crates

Sure-Lok® crates provide a rugged, cost-effective alternative to hard shell cases when protecting valuable equipment and accessories. KristoFOAM custom engineers “tool-free” crate solutions and precision-fit internal dunnage systems for Drone and UAV applications in just days. Designed for both one-way shipments and reusable deployment programs, Sure-Lok® crates help customers pack, ship, and deploy faster while reducing overall transportation and handling costs.

Common Applications
  • No tooling costs or extended lead times required.
  • Multiple handling and fastening systems available, including integrated pallets
  • Made from 100% engineered wood or plastics — fully export compliant worldwide.
  • Ventilated construction, no pressure build up.
  • Collapses to 5:1 ratio — save warehouse and trucking space
Collapsible
Foam Solutions for This Application
Closed-Cell XLPE
Low moisture absorption
Polyethylene Foam
Firm, moisture resistant
Zotefoams
Low VOC insulation
Military Urethane
MIL-SPEC rated