Elastomeric foam HVAC thermal acoustic insulation
Materials · Sealing & Insulation Foams

Elastomeric Foam — Thermal, Acoustic & Sealing Solutions

kristoFOAM carries a wide range of elastomeric foams manufactured from non-metallic materials including EPDM, NBR, Neoprene, PVC/NBR, Vinyl Nitrile, Nitrile Urethane, and Epichlorohydrin. ASTM D1056 & UL94 compliant materials available with rubber and acrylic based adhesive backing, as die-cut parts, sheets, or rolled goods.

ASTM D1056UL94 Flame RatedEPDMNBRNeoprenePSA Backing AvailableDie-Cut Parts
MULTIPLE GRADES
Elastomeric Materials
ASTM D1056
Compliant
UL94
Flame Rated Options
PSA
Adhesive Backing Available
Material Overview

Elastomeric Foam Engineered for Critical Sealing Applications

Elastomeric foams closed-cell structure gives them excellent resistance to moisture, UV, and a wide range of chemicals making them the material of choice for automotive gasketing and general industrial sealing. kristoFOAM supplies elastomeric foams in sheets, rolls, and die-cut parts, with pressure-sensitive adhesive backing options for fast, reliable installation.

Elastomeric foam material
Closed-Cell Moisture Barrier
Closed-Cell Moisture Barrier
The closed-cell structure of elastomeric foams creates an inherent barrier to moisture, vapour, and water ingress making them ideal for outdoor, marine, and HVAC applications where condensation control is critical.
Broad Chemical & UV Resistance
Broad Chemical & UV Resistance
Elastomeric foam types such as EPDM, Neoprene, and NBR offer outstanding resistance to ozone, UV radiation, oils, fuels, and a wide range of industrial chemicals maintaining seal integrity in harsh environments.
ASTM D1056 & UL94 Compliant
ASTM D1056 & UL94 Compliant
Our elastomeric foam products meet ASTM D1056 sponge rubber standards and include UL94 flame-rated options ensuring your sealing and insulation applications meet industry and regulatory requirements.
PSA & Custom Fabrication
PSA & Custom Fabrication
Parts available in multiple formats using rubber or acrylic adhesives for fast "peel & stick" installation across multiple substrates. General Purpose & Low-Surface Energy (LSE) adhesives available.
Material Types

Eight Elastomeric Foam Families

From general-purpose EPDM to oil-resistant NBR and flame-rated Neoprene, kristoFOAM stocks and fabricates the full range of elastomeric foam types for your critical sealing requirements.

01
EPDM

EPDM Foam

Ethylene Propylene Diene Monomer

The most widely used elastomeric foam for outdoor and HVAC sealing. EPDM offers exceptional resistance to UV, ozone, weathering, and moisture making it the go-to choice for window and door sealing, roofing, and building envelope applications.

Temp. Range-40°C to +120°C
Key Strengths
  • UV & ozone resistance
  • Excellent weathering performance
  • HVAC duct & window sealing
  • Low water absorption
  • Good compression set
02
EPT

Crushed EPDM

Crushed / Expanded EPDM

EPT is a crushed-cell variant of EPDM foam that combines the chemical resistance of EPDM with a softer, more conformable texture. Ideal for irregular surface sealing and low-closure-force gasket applications.

Temp. Range-40°C to +120°C
Key Strengths
  • Soft, conformable texture
  • Low closure force
  • Irregular surface sealing
  • EPDM chemical resistance
  • Automotive & building gaskets
03
PVC/NBR

PVC / NBR Foam

Polyvinyl Chloride / Nitrile Rubber Blend

A popular blend combining the flame resistance of PVC with the oil and fuel resistance of NBR. Widely used in HVAC thermal insulation, refrigeration, and automotive applications requiring both fire performance and hydrocarbon resistance.

Temp. Range-40°C to +105°C
Key Strengths
  • Excellent thermal insulation
  • Flame resistant
  • Oil & refrigerant resistance
  • Low thermal conductivity
  • HVAC pipe insulation
04
NBR

NBR Foam

Nitrile Butadiene Rubber

NBR foam is the premier choice for oil, fuel, and hydrocarbon sealing applications. Its outstanding resistance to petroleum-based fluids makes it essential in automotive, aerospace, and industrial environments where oil contact is unavoidable.

Temp. Range-40°C to +120°C
Key Strengths
  • Excellent oil & fuel resistance
  • Hydrocarbon sealing
  • Automotive & aerospace gaskets
  • Good abrasion resistance
  • Wide density range
05
Vinyl Nitrile

Vinyl Nitrile Foam

PVC / NBR Expanded Blend

Vinyl nitrile foam offers a balanced combination of oil resistance, low flammability, and good thermal properties. Commonly specified for aircraft thermal and acoustic insulation, marine applications, and general-purpose gasketing.

Temp. Range-54°C to +107°C
Key Strengths
  • Aerospace thermal & acoustic use
  • Low flammability
  • Oil resistant
  • Lightweight
  • Aviation & marine applications
06
Neoprene

Neoprene Foam (CR)

Chloroprene Rubber

Neoprene is a classic multipurpose elastomeric foam offering excellent resistance to weathering, ozone, and moderate oil exposure, combined with good flame resistance. A reliable choice for marine, HVAC, and outdoor sealing applications.

Temp. Range-40°C to +120°C
Key Strengths
  • Good oil & weather resistance
  • UL94 flame options
  • Marine & outdoor sealing
  • Excellent mechanical properties
  • Moderate chemical resistance
07
Impreg. Urethane

Impregnated Urethane Foam

OPEN-CELL PU FOAM WITH POLYACRYLATE IMPREGNATION

An open-cell, flexible polyurethane foam impregnated with a polyacrylate compound. Primarily used in Automotive and Industrial applications, providing a viscoelastic gasket for thermal and sound insulation, vibration damping, and sealing against drafts, moisture, and dust.

Temp. Range-40°c to +90°c
Key Strengths
  • High conformability & sealing
  • Improved durability
  • Acoustic Damping
  • Weather & environmental protection
  • Non-conductive
08
ECH

Epichlorohydrin Foam

Epichlorohydrin (ECH/ECO)

Epichlorohydrin foam delivers exceptional resistance to ozone, UV, weathering, and a broad range of fuels and oils with better low-temperature flexibility than NBR. Ideal for demanding automotive fuel system sealing, refrigeration, and outdoor electrical enclosure gaskets.

Temp. Range-40°C to +148°C
Key Strengths
  • Superior ozone & UV resistance
  • Fuel & oil sealing
  • Low-temperature flexibility
  • Automotive fuel systems
  • Outdoor electrical sealing
Technical Data

Elastomeric Foam Technical Specifications

VIEW TECHNICAL SHEET

Key physical, thermal, and compliance properties across our elastomeric foam range. Exact values vary by material type and formulation. Contact us for specific data sheets and test reports.

All Types
Cell Structure
Closed-Cell
Inherent moisture & vapour barrier
All Types
Compliance
ASTM D1056
Sponge rubber standard
Select Types
Flame Rating
UL94
Available in select materials
EPDM / NBR
Temp. Range
-40°C to +130°C
Varies by elastomer type
All Types
Density Range
48–160 kg/m³
Varies by material & formulation
All Types
Adhesive Backing
Rubber / Acrylic PSA
Optional on all sheet & die-cut parts
All Types
Available Forms
Sheet, Roll, Die-Cut
Custom fabrication available
PVC/NBR, Neoprene
Thermal Conductivity
Excellent thermal insulation
Common Uses

Where Elastomeric Foam Is Used

Elastomeric foams provide reliable sealing, thermal, and acoustic performance in the most demanding industrial, HVAC, automotive, and marine environments.

HVAC Thermal Insulation
HVAC Thermal Insulation
EPDM / PVC·NBR
Elastomeric foam is the standard insulation material for HVAC ductwork, pipework, and refrigerant lines — preventing condensation, reducing heat gain/loss, and meeting energy efficiency and fire safety codes.
Window, Door & Building Sealing
Window, Door & Building Sealing
EPDM / EPT
EPDM and EPT foam tapes and gaskets provide weathertight sealing for window frames, curtain walls, door perimeters, and building envelope penetrations maintaining thermal performance and preventing air and water infiltration.
Automotive Fuel & Oil Sealing
Automotive Fuel & Oil Sealing
NBR / ECH
NBR and Epichlorohydrin foam gaskets deliver critical sealing performance in automotive fuel systems, engine bays, and under-hood environments where continuous hydrocarbon and oil exposure would degrade standard elastomers.
Aerospace Thermal & Acoustic
Aerospace Thermal & Acoustic
Vinyl Nitrile
Vinyl nitrile foam is widely specified for aircraft fuselage thermal and acoustic insulation providing lightweight, flame-resistant, and oil-tolerant insulation that meets the demanding requirements of aviation environments.
Marine Sealing & Flotation
Marine Sealing & Flotation
Neoprene / EPDM
Neoprene and EPDM foams provide reliable sealing and buoyancy in marine applications — resisting saltwater, UV, and ozone exposure while maintaining compression and recovery in hull, hatch, and deck sealing applications.
Industrial Gasketing & Vibration Isolation
Industrial Gasketing & Vibration Isolation
All Types
Elastomeric foam gaskets and pads provide environmental sealing, vibration isolation, and noise dampening in industrial enclosures, machinery, pumps, and equipment — protecting against dust, moisture, and mechanical vibration.
Filtration & Acoustic Panels
Filtration & Acoustic Panels
Impreg. Urethane
Impregnated urethane foam provides controlled air permeability for dust and particulate filtration gaskets, combined with sound-absorbing properties for acoustic panels, enclosures, and vibration-dampening mounts.
Outdoor Electrical Enclosures
Outdoor Electrical Enclosures
ECH / EPDM
ECH and EPDM foam gaskets seal outdoor electrical enclosures, control panels, and junction boxes against moisture, dust, and UV degradation maintaining IP-rated protection throughout the service life of the equipment.
Compliance & Standards
ASTM D1056
UL94 Flame Rated
ASTM E84
FDA Compliant Options
MIL-SPEC Options
RoHS Compliant
REACH Compliant
Product Gallery

Elastomeric Foam Products & Forms

Available as sheet stock, roll goods, and custom die-cut parts with optional pressure-sensitive adhesive backing in rubber or acrylic formulations. All major elastomeric foam types in stock.