Black Box Supplier · Ontario, Canada
Precision Converting in
Custom Part Manufacturing
State-of-the-art manufacturing, rapid prototyping, and precision design to deliver custom-moulded and fabricated parts for the world's most demanding industries.
13+
Manufacturing Capabilities
5-Axis
Water Jet Cutting
3 CAD
Design Platforms
100%
Custom Engineered
What We Do
Our Capabilities: Precision in Every Cut
From rapid prototyping to high-volume production, our full suite of manufacturing processes ensures your foam components are built to exact specification.
Fusion & Compression Moulding
Customized, high-volume production for complex shapes such as gaskets and seals.
Die Cutting
High-speed Rotary and Large format die cutting for consistent repeatable parts.
3-Axis & 5-Axis Water Jet Cutting
Non-contact, ultra-precise cutting for intricate designs across various materials.
Foam Skiving
Precision splitting of foams to extreme tolerances for tight-spec applications.
System Integration
Development of complete returnable and expendable packaging systems.
Adhesive Lamination
Pressure sensitive adhesives bonded to various substrates for lasting performance.
CNC Contour Cutting
Oscillating knife cutting of precision foam parts with sharp contours and small radii.
Automated Heat Sealing
Enhanced efficiency and quality when building complex multi-layer foam parts.
CNC Router Cutting
Precision and repeatability for intricate cuts and complex shapes with smooth surfaces.
CNC Band Saw Cutting
Accurate and efficient cutting of raw foam materials to precise dimensions.
Foam Convoluting
Shaping and contouring foam to meet a variety of functional requirements.
Kitting & Assembly
Hardware installation, dunnage prep, hot melt gluing, layering, and part sequencing.
Product Design & Engineering
Full design capability using SolidWorks, CATIA, and Unigraphics platforms.
3D Printing
Scalable printing capable of producing low-volume prototype tooling and complex parts needed for rapid-prototyping and fit & function testing.
3D Scanning
Portable metrology-grade scanner for accurate 3D measurements, part inspection, and reverse engineering scan-to-CAD data extraction.
Design & Engineering Suite
Full CAD Capability & Mature Best Practices
Our design team leverages the same industry-leading software your engineers use ensuring seamless collaboration from concept to production-ready parts.
Full CAD Capability
Designs are created using industry-leading software your teams rely on, including CATIA and UNIGRAPHICS (UG), ensuring seamless file exchange and zero translation errors.
CATIA · UG · SolidWorks
Mature Best Practices
Utilizing extensive Lessons Learned documentation, our processes are continually refined to optimize every step of your program launch and reduce time-to-market.
Continuous Improvement
Design for Manufacturability (DFM)
Every custom foam design is reviewed for optimal assembly, ensuring full compliance with your specifications and maximum cost-effectiveness in production.
DFM · Validated
Our Work
Precision Products, Built to Spec
A sample of the custom foam parts, packaging systems, and engineered solutions produced at kristoFOAM Industries.